How to Source Quality Sand Casting Components From an Indian Foundry

Finding a sand casting manufacturing company in India for sourcing is often a challenge, as there are many companies, Zastata is the leading sand casting & metal casting sourcing company in India that outsourced its casting materials & tools to the UK, USA, Qatar, & many more foreign countries. Complicated shaped products of alloys & different metals are produced in foundries, with the process of sand casting. The foundry manufacturers use a pattern of the final product for sand casting.

The manufacturing team pores the molten metal into the empty cavity, once the molten metal gets solidified, he removes the sand & that’s how we get the sand casting product from the casting. Piston valves, electronic equipment, engine blocks, automobile parts, cylinder heads, housing materials, construction materials, etc. In recent decades the demand for sand casting materials has increased, as this process is very affordable, reliable & quick, it becomes a challenge to find a genuine sand casting manufacturing foundry that can outsource sand casting materials internationally.

Foundries Structures in India

In India, there are groups of foundries based on regnal levels, known as foundry clusters in India. Each cluster of foundries masters & manufactures a single type of end product. For instance, the Maharashtra cluster cast the automobile engine & electronic parts, the Punjab cluster will cast engine parts & other parts of electronic devices. Therefore, all clusters of foundries are specialized in casting different parts. Ductile iron is the major share of foundry production, duplex steel, stainless steel & nodular iron are other grades of metals used in sand casting.

Product Return Policy

Usually, 6% of the total defect is a normal phenomenon, IOS 8062-2 is the standard followed by green sand casting foundries in India.

Tool Maker-Control

In India, 70% of the foundries are small foundries, and the mold-making, tools, patterns & other materials are outsourced. The projects might be delayed if the foundry has no control over the making tools, as a buyer you should verify that your foundry must own or control its sub-suppliers as this is a very safe option to go ahead with.

Interview The Casting Foundry

You should discuss in depth with the foundry manufacturing team the pattern-making & metal-pouring process. If they confidently answer all your queries & questions, then, maybe they know what they are doing & what they have to do. If the supplier does not sound confident, then the best solution is that you contact another foundry manufacturer.

Effective Communication

If your product needs a timely update in its shape & size, then you should ask the supplier if he is working with the set of latest tools. You should carefully audit the design before it is published, It is also to be ensured that the change in design should not affect the sub-suppliers. You should be conscious & aware when finalizing the design, effective communication is necessary for this stage. A mistake here can cause future problems.

Product Quality Testing

The final product quality should be verified by the manufacturer, a testing plan should be designed & verified with you.

You should check twice if the supplier or manufacturer has included the dimensions correctly according to the drawing of the product & if all the measurements are correct.

Further, the medical components & mechanical properties should be checked, If your manufacturer or supplier has outsourced these components, then you should always cross-verify.

If your supplier has multiple metal casting facilities, then you should check if each facility has a dedicated testing lab. Your supplier should always manufacture your products where the testing lab & production facility are in the same place.

Best Sand Casting Components in India

Zastata is the leading sand casting component in India, that manufactures a wide range of materials, components, & parts from sand casting & then exports them to our clients. We are a team of manufacturing units that provide a wide range of services related to sand casting manufacturing all under one roof. Zastata is a product designing consultant, quality control & inspection unit, and provides small companies with expert advice in manufacturing units. We are also the leading metal casting sourcing company in India. Feel free to connect to Zastata today, the leading sand casting component in India.

One Response

Leave a Reply

Your email address will not be published. Required fields are marked *