Machining
We offer high-quality machining services. We are your trusted partner for all your machining needs. We focus on quality, innovation, cost-effectiveness, and provide customized solutions.
We follow strict quality control standards at every step, ensuring that each product meets the highest standards. To provide affordable machining services without compromising on quality. Our efficient supply chain and logistics ensure that your parts are delivered on time, every time. Our team of skilled workers and engineers is dedicated to delivering correct results.
We believe in clear, open communication. Throughout the process, we keep you updated on progress and any changes. Whether you need precision-machined parts or custom solutions, Zastata is the right partner for you. Our commitment to quality, efficiency, and customer satisfaction makes us the perfect choice for your machining requirements. Contact us today for a quote and see how our machining services can benefit your business.
Our Machined Componets
Wide Range of Machining Operations
Machined Components
Simply share your requirements
Milling
Milling is like using a sharp spinning tool to cut and shape a block of material. The tool moves in different directions to create holes, slots, and smooth surfaces.
Turning
Turning is like shaping a wooden stick on a spinning wheel, but with metal or plastic. The material spins while a sharp tool removes layers to create round shapes.
Drilling & Tapping
Drilling makes holes in metal, while tapping adds threads inside those holes so screws can fit in tightly.
Grinding
Grinding is like sanding a rough piece of wood but using a spinning stone or disc to make metal parts super smooth.
EDM (Electrical Discharge Machining)
EDM is a special process that cuts metal using tiny sparks instead of a spinning tool. It works best for hard metals that are difficult to cut with normal tools.
CNC Machining Capabilities
High Precision and Tight Tolerances
CNC machines can achieve extreme precision, with tolerances as tight as ±0.005 mm. This makes them ideal for industries like aerospace, medical, and automotive, where accuracy is crucial.
Multi-Axis Machining
3-Axis Machining: Basic operations like drilling, milling, and cutting.
4-Axis Machining: Adds rotational movement for more complex designs.
5-Axis Machining: Allows for intricate shapes and angles in a single setup, reducing production time and improving accuracy.
Rapid Prototyping and Mass Production
CNC machining enables both low-volume prototyping and large-scale production. Quick setup and repeatability ensure high efficiency in manufacturing.
Customization & Complex Geometries
CNC machining can produce intricate designs, undercuts, and deep pockets that are impossible with traditional methods. This makes it perfect for custom parts in various industries.
Metals We Use in CNC Machining
Aluminum
Common Grades that we use:
- Aluminum 6061 – Most commonly used, versatile, and strong
- Aluminum 7075 – High strength, often used in aerospace applications
- Aluminum 2024 – Superior fatigue resistance, ideal for structural components
Stainless Steel
Common Grades that we use:
- Stainless Steel 304 – Corrosion-resistant, used in food and medical industries
- Stainless Steel 316 – Higher corrosion resistance, ideal for marine and chemical applications
- Stainless Steel 410 – High hardness, used for industrial tools and fasteners
Carbon Steel
Common Grades that we use:
- Low Carbon Steel (1018, 1020) – Good weldability, used for general-purpose components
- Medium Carbon Steel (1045, 1060) – Increased strength and wear resistance
- High Carbon Steel (1095) – Extremely hard, used for cutting tools and blades
Titanium
Common Grades that we use:
- Titanium Grade 2 – Excellent corrosion resistance, used in aerospace and marine industries
- Titanium Grade 5 (Ti-6Al-4V) – Stronger, lightweight, commonly used in medical and aerospace sectors
Brass
Common Grades that we use:
- Brass C360 – High machinability and strength
- Brass C464 (Naval Brass) – Superior corrosion resistance for marine applications
Copper
Common Grades that we use:
- Copper C101 (Oxygen-Free Copper) – High electrical conductivity, used in electronics
- Copper C110 – General-purpose copper with good machinability
Machined components are crafted from a variety of materials, each chosen for its strength, durability, and application-specific properties. Stainless steel (304, 316, 410) offers excellent corrosion resistance for medical, aerospace, and industrial use. Carbon steel (1018, 1045, 4140) is strong and cost-effective, ideal for automotive and structural parts. Aluminum (6061, 7075, 5052) is lightweight and corrosion-resistant, making it perfect for aerospace, automotive, and electronics. Brass and copper (C110, C260, C360) provide electrical conductivity and aesthetic appeal, often used in electrical and plumbing applications. Titanium (Grade 2, Grade 5) is highly durable yet lightweight, widely used in aerospace and medical implants. Plastics like POM, PTFE, and Nylon offer chemical resistance and low friction, making them suitable for mechanical and industrial parts. Choosing the right material ensures precision, performance, and reliability for every application. Zastata delivers expert machining solutions tailored to your needs.