Stamping
We use advanced technology and a skilled team to make sure that every stamping job is done perfectly. Every project which we get is unique, we offer customizable stamping services. Whether you need embossing, debossing, foil stamping, or other special techniques, we have the experience and tools to bring your ideas to life. We work closely with you to understand your exact needs and deliver results that meet your expectations.
Each stamping job goes through strict quality checks at every step to make sure the final product is up to the highest standards. We are being consistent, paying attention to the details, and delivering results that meet global quality standards. We know that cost matters, and we aim to provide affordable stamping services without compromising on quality. This makes Zastata the perfect choice for businesses looking for high-quality stamping services at a good price.
We focuse delivering right solutions. If you’re looking for reliable, customizable, and cost-effective stamping services, Zastata is the partner you can trust. Contact us today, and let’s create something great together.
Stamped Components
Metals Used in Stamping
Steel (Cold-Rolled & Stainless Steel)
Used for its strength, corrosion resistance, and durability in automotive, aerospace, and industrial applications.
Copper & Brass
Excellent conductivity, making them suitable for electrical and plumbing components.
Aluminum
Lightweight and corrosion-resistant, ideal for electronics, aerospace, and automotive components.
Titanium
High strength-to-weight ratio and corrosion resistance, used in aerospace and medical industries.
Nickel
Used in high-temperature and corrosive environments, such as energy and chemical industries.
Each metal is chosen based on the application’s strength, durability, and performance requirements. Steel, including cold-rolled and stainless steel, is used for its high strength, corrosion resistance, and cost-effectiveness, making it ideal for automotive, aerospace, and industrial applications. Aluminum, known for its lightweight and excellent corrosion resistance, is preferred in electronics, aerospace, and consumer goods. Copper and brass are commonly used in electrical and plumbing components due to their superior conductivity and malleability. Titanium, with its exceptional strength-to-weight ratio and resistance to extreme conditions, is often utilized in aerospace and medical industries. Nickel provide high-temperature and corrosion resistance, making them suitable for energy and chemical applications.
Quality Checking in Stamping
Dimensional Inspection
Measuring stamped parts using calipers, micrometers, and coordinate measuring machines (CMM) to ensure accurate dimensions.
Surface Finish Inspection
Checking for scratches, burrs, or uneven surfaces that may impact functionality.
Strength Testing
Verifying mechanical properties using Rockwell or Brinell hardness tests.
Thickness Measurement
Ensuring uniform sheet metal thickness with ultrasonic gauges.
Visual & Automated Inspection
Manual and camera-based systems detect defects, misalignment, and inconsistencies.
Formability & Bend Testing
Ensuring that stamped components meet bending and forming requirements without cracking or deformation.
Quality checking in metal stamping is important to ensure precision, durability, and compliance with industry standards. We do multiple inspection methods to detect defects and maintain consistency. Dimensional inspection we use calipers, micrometers, and coordinate measuring machines (CMM) to verify exact measurements. Surface finish inspection is done to checks for scratches, burrs, or imperfections that could affect functionality. Material hardness and strength testing is doen the stamped component meets mechanical property requirements using Rockwell or Brinell tests. Thickness measurement with ultrasonic gauges helps maintain uniformity, while bend and formability testing ensures the metal can withstand stress without cracking. Additionally, visual and automated inspections using high-speed cameras and sensors detect misalignment or deformities. These rigorous quality control measures ensure that stamped components meet required specifications for industries such as automotive, aerospace, and electronics, reducing waste and enhancing product reliability.
Quality Certifications in Stamping
ISO 9001: Quality Management System (QMS)
Quality Management System (QMS) certification for ensuring consistent product quality.
IATF 16949: Specific to automotive stamping
Specific to automotive stamping, focusing on defect prevention and process efficiency.
ISO 14001: Environmental Management System
Environmental Management System certification for sustainable stamping processes.
AS9100: Aerospace industry certification
Aerospace industry certification ensuring high precision and material compliance.
RoHS Compliance
Ensures that stamped components do not contain hazardous substances
REACH Compliance
Regulates chemical substances used in stamping to meet European safety standards.
NADCAP
Required for aerospace and defense applications, focusing on high-precision manufacturing processes.
Zastata works with manufacturers who posses quality certifications, such as ISO 9001 establish a best Quality Management System (QMS) to ensure consistent production processes and defect prevention. In the automotive sector, IATF 16949 is required for high-precision stamped components, focusing on process efficiency and risk management. AS9100, specific to the aerospace industry, ensures strict quality control and traceability in manufacturing. ISO 14001 certifies environmentally responsible production practices, reducing waste and energy consumption. For electronic and consumer products, RoHS and REACH compliance prevent the use of hazardous substances. NADCAP certification is crucial for high-precision aerospace and defense applications. These certifications not only enhance credibility but also improve efficiency, safety, and sustainability.