Pressure Die Casting Services
Zastata Pressure Die Casting services help companies procure high-quality, reliable, and cost-effective components tailored to their specific needs. We specialize in producing intricate and complex designs with best surface finishes, ensuring durability and precision. Our advanced high-pressure die casting technology enables us to manufacture parts with tight tolerances, minimal porosity, and excellent repeatability.
We serve various industries, including automotive, aerospace, electronics, and consumer goods, offering lightweight yet robust components that enhance product performance. Our state-of-the-art manufacturing processes adhere to strict ISO quality standards, guaranteeing superior product consistency and reliability. Additionally, our expertise in tooling, prototyping, and secondary finishing ensures a seamless production cycle, from design validation to full-scale manufacturing.
Our Pressure Die Casting Process
Pressure die casting is a fast and precise manufacturing process that forces molten metal into a steel mold under high pressure, ensuring quick production cycles and superior dimensional accuracy. It is ideal for large-scale production due to its high efficiency, minimal machining needs, and repeatability. Die-cast parts are lightweight, strong, and mechanically enhanced, making them suitable for various industries. Additionally, the process is cost-effective for mass production, reducing labor costs and material waste.
- Design and Mold Creation
- Heating the Mould
- Melting the Metal
- Injection of Molten Metal
- Cooling and Hardening
- Opening the Mold and Part Remova
Post-Production machining operations and finishing process
The Finishing Process
We also provide some Finishing Processes like Polishing, Sanding, Deburring, Grinding, etc. Abrasive Blasting techniques like shot blasting – to roughen a smooth surface is required.Painting and Powder coating – to enhance physical wear resistance, prevents corrosion and improves aesthetics.
Secondary Operations
Some of the secondary operations we perform are Trimming – to remove this excess material in mold segments referred as flash. Machining – to ensure features like holes, threads, undercuts, and many others which can be unachievable by way of casting technique. Heat treatment process – to enhance material properties based on requirements
Quality Documentation
Zastata has good understanding and experience with Quality documentation like:
- APQP – Advanced Product Quality Planning
- FMEA – Failure Mode Effective Analysis
- PPAP Level 3 – Production Part Approval Process
- SPC – Statistical Process Control
- MSA – Measurement System Analysis
Quality Certifications
We work with manufacturers who hold certifications like:
- ISO 9001:2015 (Quality Management System)
- ISO 14001:2015 (Environmental Management System)
- ISO 45001:2018 (OH & SMS) AS9100 Rev C (Aviation, Space and Defence)
- ISO13485:2016 (Medical Devices)
- IATF16949:2016 (Automotive Quality Management System)
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Pressure Die Casting
why Choose Us ?
Pressure Die Casting Serivces
Precision Engineering: Our cutting-edge facilities and knowledgeable engineers guarantee accurate and reliable results with each cast.
Quality Assurance: Our thorough quality control procedures ensure that every part satisfies industry standards and your exact requirements.
- Custom Solutions: We provide adaptable solutions to meet your project’s needs, whether you require small quantities, large production runs, or prototypes.
Aluminum Die Casting
Lightweight, corrosion-resistant, and ideal for high-performance applications.
Zinc Die Casting
High precision, excellent durability, and cost-effective for intricate designs
Magnesium Die Casting
Magnesium die casted products are Ultra-lightweight, high strength-to-weight ratio, and superior machinability.
Tooling and Prototyping
Tooling refers to the design and manufacturing of dies (molds), cores, and inserts used in the die casting process
