Pressure Die Casting
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Metal Casting
Pressure Die Casting
We take pride in offering precision-engineered Pressure die-casting solutions. Because of our dedication to excellence and innovation, we are the best sourcing company in India for all of your casting requirements. Pressure Die Casting is a manufacturing process that allows us to produce complex, high-precision products that have excellent consistency. Whether you need components for the automotive, aerospace, or electronics industries, our cutting-edge facilities and skilled team will ensure that you get the best-in-class goods.
Our method starts with your one-of-a-kind design and specifications. We collaborate with you to understand your needs and provide experienced advice on how to optimize your designs for effective die casting. We produce Molds suited to your project using latest technology.
Molten metal is injected under high pressure into these Molds, resulting in products with little porosity and great dimensional precision. This method enables for the quick creation of complicated shapes while decreasing the requirement for post-processing and material waste. Zastata is uncompromising in his devotion to quality. At every stage of production, we utilize extensive quality control techniques to ensure that the completed product meets or exceeds industry requirements. Our mission is to supply components that improve the performance and dependability of your products on a constant basis. With Zastata, you may experience the precision and excellence of Pressure Die Casting.
Get in Touch
Reach out to connect and communicate with us.
Phone Number
+91 9535666674
Email Address
info@zastata.com
Materials
Ultimately, the choice between high pressure die casting and low pressure die casting relies upon the specific needs of the project. Zastata can help in choosing the right process and right manufacturer at competitive price.
Aluminium and alloys
Zinc
Aluminium Zinc Alloys
Magnesium Alloys
Copper
Other alloys consisting of tin, lead, Brass and Cobalt may also be used depending on the attributes required.
The post-production machining operations and finishing processes are
After removing the production components from the diecast, they are subjected to one or more finishing processes to remove the gates, overflows, and any flash or similar unwanted components. Finishing is also used to smooth out the parting lines on the component.
The Finishing Processes
We also provide some Finishing Processes like:
- Polishing, Sanding, Deburring, Grinding, etc.
- Abrasive Blasting techniques like shot blasting – to roughen a smooth surface is required.
- Painting and Powder coating – to enhance physical wear resistance, prevents corrosion and improves aesthetics.
Secondary Operations
Some of the secondary operations we perform are:
- Trimming – to remove this excess material in mold segments referred as flash.
- Machining – to ensure features like holes, threads, undercuts, and many others which can be unachievable by way of casting technique.
- Heat treatment process – to enhance material properties based on requirements
Quality Documentation
Zastata has good understanding and experience with Quality documentation like:
- APQP – Advanced Product Quality Planning
- FMEA – Failure Mode Effective Analysis
- PPAP Level 3 – Production Part Approval Process
- SPC – Statistical Process Control
- MSA – Measurement System Analysis
Quality Certifications
We work with manufacturers who hold certifications like:
- ISO 9001:2015 (Quality Management System)
- ISO 14001:2015 (Environmental Management System)
- ISO 45001:2018 (OH & SMS) AS9100 Rev C (Aviation, Space and Defence)
- ISO13485:2016 (Medical Devices)
- IATF16949:2016 (Automotive Quality Management System)
Other Types of Casting
Whilst Pressure die casting is a widely used casting method for high-volume production, there are other casting methods that have their merits