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Forging
we’re not just a sourcing company in India; we’re your strategic partner in forging success. With a profound commitment to excellence, we offer a diverse range of sourcing solutions that empower businesses to thrive and compete in today’s global marketplace.
With years of experience in the industry, Zastata stands as a trusted name in the world of sourcing. We specialize in connecting businesses worldwide with the vast opportunities that India’s dynamic market offers. Whether you’re seeking to procure raw materials, finished products, or looking for custom manufacturing solutions, our expertise spans across various sectors, from manufacturing to IT services.
Zastata places a strong emphasis on compliance and ethical sourcing. We are fully aware of the legal and environmental responsibilities that come with sourcing. Our commitment to ethical business practices ensures that your sourcing requirements align with international standards and regulations.
Get in Touch
Reach out to connect and communicate with us.
Phone Number
+91 9535666674
Email Address
info@zastata.com
Materials
Zastata uses a variety of metals and alloys for forging process to produce various types of products and items. There are a variety of metals that can be used in the forging process, each with its own advantages and disadvantages. The kind of material used to forge the part mainly depends on its application and utilization.
The most common metals used in forging are carbon steel, alloy steel, tool steel, stainless steel. Other materials such as aluminium, magnesium, titanium, copper, nickel, and their respective alloys are also used.
Tool steel is a type of steel that is designed for use in tools and machinery. It is extremely hard and durable, but also very expensive.
Alloy steel is a type of steel that contains other elements, such as manganese, chromium, or vanadium, in addition to carbon. These additional elements give alloy steel greater strength and resistance to wear and tear. However, alloy steel is more expensive than carbon steel.
Stainless steel contains chromium, which makes it resistant to rust and corrosion. Stainless steel is also less likely to stain or discolor than other types of steel. However, it is more expensive than carbon steel.
Stainless steel contains chromium, which makes it resistant to rust and corrosion. Stainless steel is also less likely to stain or discolor than other types of steel. However, it is more expensive than carbon steel.
Aluminum is a lightweight metal, that can be quickly and efficiently shaped when heated, which is often used in the forging process. It is strong and durable, but also susceptible to corrosion.
Aluminum is a lightweight metal, that can be quickly and efficiently shaped when heated, which is often used in the forging process. It is strong and durable, but also susceptible to corrosion.
Aluminum is a lightweight metal, that can be quickly and efficiently shaped when heated, which is often used in the forging process. It is strong and durable, but also susceptible to corrosion.
Aluminum is a lightweight metal, that can be quickly and efficiently shaped when heated, which is often used in the forging process. It is strong and durable, but also susceptible to corrosion.
In addition to ferrous metals, non-ferrous metals such as tungsten, titanium, and magnesium are often used in the forging process. These metals are incredibly strong and durable, yet at the same time relatively lightweight. Due to these qualities, they are often used in the manufacture of high-performance components such as aerospace parts, engine valves, and turbine blades.
Zastata also performs premium Inspection methods and quality testing procedures which include
- Dimensional Inspection: This inspection method is used to check the dimensions of the forged component. This is done using CMM, callipers, micrometers, and other measuring instruments.
- Visual Inspection: This inspection method is used to check the surface of the forged component for defects, including looking for surface defects, such as chips, scratches, or any other deformities. This is done using a magnifying glass or microscope.
- Radiographic Inspection: This inspection method is used to check the internal structure of the forged component. This is done using X-rays or gamma rays to detect any hidden flaws.
- Ultrasonic Inspection: This inspection method is used to check the internal structure of the forged component. This is done using sound waves.
- Magnetic Particle Inspection: This inspection method is used to check the surface of the forged component for defects. This is done using magnetic particles.
6. Penetrant Inspection: This inspection method is used to check the surface of the forged component for defects. This is done using a liquid penetrant.
By regularly inspecting parts and detecting any flaws prior to use, Zastata can ensure that their components meet the desired quality and safety standards and help them produce safe and reliable components for a variety of industries.
Quality Documentation
Zastata has good understanding and experience with Quality documentation like:
APQP – Advanced Product Quality Planning
FMEA – Failure Mode Effective Analysis
PPAP Level 3 – Production Part Approval Process
SPC – Statistical Process Control
MSA – Measurement System Analysis
Quality Certifications
We work with manufacturers who hold certifications like:
ISO 9001:2015 (Quality Management System)
ISO 14001:2015 (Environmental Management System)
ISO 45001:2018 (OH & SMS)
AS9100 Rev C (Aviation, Space and Defence)
ISO13485:2016 (Medical Devices)
IATF16949:2016 (Automotive Quality Management System)
Other Types of Casting
Whilst Pressure die casting is a widely used casting method for high-volume production, there are other casting methods that have their merits
Advantages:
Forging is a centuries-old process that has been used to create everything from tools and weapons to jewelry and art.
- Today, it is still an important manufacturing process for a wide variety of products, including car parts, aircraft components, and medical implants.
- Forging is used to create various parts for cars, including engine and transmission components, suspension parts, and wheels. In addition to the automotive industry, forging is also used extensively in the aerospace, construction, and oil and gas industries.
- It is also a common technique in weaponry and Armor production.
- Used in the production of high-performance custom wheels that are ideally used for high-speed race cars and off-road vehicles.
At Zastata, we have a long history of expertise in producing a wide variety of forged metal parts for various industries, such as aerospace, automobile, Medical, Industrial, chemical, oil and gas, and many more. Using a wide variety of forging materials and highly dependable manufacturers, a skilled crew of Engineers, we produce superior products that offer high performance.