Quality Control and Inspection
Zastata works with manufacturers who are at least ISO9001 certified and have passed a stringent quality audit to the European standards. We have strong understanding and experience with quality control processes like PPAP (Production Part Approval Process), MSA (Measurement System Analysis), FAI (First Article Inspection), FMEA (Failure Mode Effective Analysis)
Product design work
Quality control is the key for a smooth supply chain management and to avoid last minute quality issues. Zastata keeps on top of it through various Quality processes right from vetting the right manufacturer to maintaining a Supplier quality score.
- Feasibility Considerations
- Initial Commercial Audit
- Full day Audit as per ISO9001
- Supplier Risk Assessment
- Tool Control if applicable
New Supplier Questionnaire
This initial process covers various aspects of organization which are key to identify a quality supplier
- Identification of company in Government records
- Company Organization details
- Company experience in various departments
- Key Manufacturing capabilities
- Supporting manufacturing capabilities
- Key raw materials used
- Accreditations
- Child labour/e-waste policies
Onsite Inspection Services
Zastata ensures that any samples or initial lot of production is checked on-site at supplier’s factory before dispatch. We prepare our own quality inspection documentation to ensure all dimensions and other critical parameters are covered during the inspection.
Zastata exports to China on few commodities
- CNC machined parts
- Die casting components
- Stamping/Press components
- Forged components
- Sheet metal fabrication
Supply chain management
Right from PO placement to dispatch, there are end number of things which might go wrong or which require close attention. Zastata has a track record of 98.8% of on-time delivery through our manufacturers (FY21-22). We work on various aspects of supply chain management to keep things in check.
Zastata exports to China on few commodities
- Review PO and acknowledged by manufacturer with ready dates
- Keeping track with regular follow ups and co-ordination
- Visiting manufacturers to check the progress (if required)
- Visiting manufacturers to check the progress (if required)
- Review of quality documentation like FAI, PPAP
- Regular co-ordination on other aspects with manufacturer and customer.
EXAMPLE OF INSPECTION QUALITY PLAN
INDUSTRIES WE SERVE
End to End consulting
We have worked with various startups and bigger companies with our expert advice on getting product manufactured in India
Find Manufacturers
Zastata is well placed to guide on selecting the right manufacturer from right location. Over the years, we have selected a pool of suppliers who can be entrusted with smooth flow of complete manufacturing process from quotation to delivery.
Logistics
Zastata can help with movement of goods from India to different parts of the world. Logistics can be tricky with various policies and regulations associated with shipping from India. Zastata helps to ensure the transport of goods by land, sea or Air goes smoothly and without any Indian customs issue
Setup Company in India
Zastata helps foreign nationals/foreign companies to setup company in India through our partner firm
